Monday, March 29, 2010

The Joinery Bench Part : IV

So over the weekend I finished dovetailing the apron assembly, put in the dog holes and attached the apron to the top as seen in this photo. This is what your top and apron assembly should look like.I drilled the dog holes in a configuration that best suites my needs, feel free to put them anywhere you like, just be sure not to put one in line of where your vise screws will be installed. You can wait until the vise hardware and chop are installed to drill the holes. I like to start the 3/4" dog holes with a plunge router and finish them with a forstener bit.

                                                                         Now, if you look at the next pic you can see that I attached the apron to the top with a liberal amount of Miller Dowel pins. If you have never used them you are missing out. They are stepped dowels with a matching stepped drill bit and are very strong when installed with glue. I like to layout mine in a decorative pattern usually starting 1 1/2" from the ends, then the middle, then half the distance to the outer pegs, then half again and so on. Just don't be afraid that you are using too many, there is no such thing as too many. I also like to use a contrasting wood but all I had on hand was Oak, so that's what I used. While the dowels come in three sizes, I used the Mini X for the  apron, although the 1X would do just as well.

That is it for today. My next post will be on laying out and cutting the leg angles, which I just came upstairs from cutting and photographing the first leg assembly. I will try to get that to you ASAP, but I  am under the gun as this is the actual bench that will be at Asheville Hardware which will be used to take orders from. I also am dong a hand cut dovetail demo at the grand reopening on Friday April 2nd and would like to use the new bench. No pressure though!


BlackMacX said...

Tim, I like how you've gone through the building process and each stage of the Joinery Bench of yours. I am using the size and strength of the design as inspiration for a small woodworking bench for my use as I have little space for a 5' or greater length bench.

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